Innovative Technology

Unique Innovative Technology

Fully-flexible system
An electric conveyor from Conveyor 22 is a complete product, delivered with control box, manual and fasteners for conveyor and tray. We provide a fully-flexible system that is adaptable for all kinds of industrial applications as well as being fully adjustable in X, Y and Z. A one-stop purchase, simply plug and go.

Quality
All conveyors from Conveyor 22 are high quality products, designed and constructed for long life and maintenance-free operation. We give a one-year warranty and offer technical support.

Our technology

Moving principle
Precise, linear and smooth movement is the principle behind our technology. The tray mounted on the conveyor moves slowly forward moving the material. This movement is followed by an accelerating backward movement which ensures the material remains stationary while the tray moves smoothly and gently forward.

Motor inside the conveyor
The conveyor is driven by a sensor-controlled ball bearing BLDC motor with high torque and a long life. The sensors ensure only the energy required for the actual load is used. When starting up, 200% more power is supplied to the conveyor, so it can be started fully loaded.

Built-in monitoring system
Downtime due to malfunctioning can be very costly, therefore our conveyor are fitted with a built in motion sensor. In the event of a malfunction, a signal will immediately be emitted via the M12-contact and the whole production line can be stopped. There is no need for any external sensor. The conveyor can also be controlled from PLC via the M12-contact (Start/Stop).

Control box
The control box can be installed several meters from the conveyor. For heat removal, it is important that mounting takes place upon a metal surface. The unit is powered by 110-230 V, 50-60 Hz, 1-phase AC. We can also provide 24 VDC versions. The control box supplies the conveyor with sensor controlled power and contains motor and overload protection and malfunctioning warning.

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Benefits of switching to an electric linear conveyor

Conveyor 22 uses the latest, state-of-the-art technology. The electric feeders are extremely clean without any form of emissions (e.g. oil mist) and are an excellent replacement for pneumatic transporters. The cleanliness is what makes our electric shaker conveyor unique. Clean Line 121 (IP66) can be used in many sectors that previously have been restricted to belt or vibratory conveyors. The pharmaceutical and food industries will now be able to easily replace older conveyor systems with a more cost efficient solution. The electric conveyor is designed to be environmentally friendly. The working environment is considerably enhanced and the transported goods are not affected by airborne emissions. Transporters from Conveyor 22 fully comply with the industry forthcoming environmental requirements – they are an investment for the future.

The electric conveyor is very quite, only 60 dB (A). All mechanical parts are self-contained and work in a closed oil bath. The reduced noise enhances the working environment significantly. Our electric conveyor is in a class of its own compared to pneumatic and vibratory conveyors.

Conveyor 22 designs uniquely compact electric friction feeders. Black Line 181 is only 38 mm high, 118 mm wide and 271 mm long which makes it the smallest in the world. It’s easy to connect with presses and can easily be fitted into machine tools and producing machines.

Motor protection and a built-in motion sensor ensure the complete functioning of all Conveyor 22 transporters. Downtime due to malfunction can be very costly. In the event of a malfunction, the transporter immediately sends a warning via the M12 universal contact. This alert can be programmed to halt the whole production line without the need of external sensors, if needed. The built-in ball bearing mechanism can withstand high stress and has a long lifetime. An electromechanical transporter from Conveyor 22 is extremely reliable, which makes it your obvious choice.

An electric transporter from Conveyor 22 is a complete product, delivered with control box, manual and fasteners for transporter and tray. We can provide accessories like a well-designed feeding system with bars, fasteners and slide elements, plus trays made of specially designed structured sheet metal. Trays can be custom ordered in many different materials, including non-stick coating, with lengths and widths adjusted to your specific needs. The adjustable bar system also allows you to mount multiple trays on one feeder. We also offer technical support.

Due to its electric powering and limited inner friction, the electric transporter from Conveyor 22 consumes only 5% of the energy that a pneumatic transporter uses. The advanced sensor-controlled motor ensures that only the energy required for the actual work load is consumed.

The mechanical continuous speed adjustment allows you to easily adjust the feeder to focus on strength or speed according to the material you want to move.

The unique movement of the Conveyor 22 transporters distributes and spreads the material while transporting it. The linear movement is more gently than traditional vibrators. To the extent that the tray can even be made of tempered glass. The unique movement transports lightweight particles and heavier materials at the same speed.

The Conveyor 22 transporter is designed for continuous operation and a long maintenance free service life. There is only one moving outer part – to be compared with the numerous moving parts in a conveyor belt system! No belt to change, no outer part to lubricate and the metallic tray is easy to clean. Maintenance costs are eliminated.

The electric transporter from Conveyor 22 is available in 110-230 V, 50-60 Hz, 1-phase AC, easily connected to a power source. We also provide a 24 VDC version.

You can download drawings in 3D format on www.conveyor22.se.The transporter can be easily fastened to the machine tools or production equipment using the four clamping bolts. The feeding tray is easily mounted on the feeder with the accompanying fasteners. Connect to the power supply – you ready to go!

All conveyors can easily be interfaced to most PLCs or manufacturing machines. The conveying duration, start and stop, can be programmed. The unique movement spreads the transported material and separates the details, making it easier for pick and place robots. The tray can be manufactured in a transparent material (tempered glass/lexan) for see-through and vision systems, allowing a view of production from beneath the tray.

Compact size

The compact size of our conveyors makes them unique in the world. They are easily attached or
incorporated into stamping presses, machine tools and manufacturing systems.

Speed adjustment

The mechanical stepless speed adjustment allows you to easily adjust the conveyor to focus on
strength or speed according to the transported material. The sensor-controlled technology
generates 200% more power at start up, so the feeding tray can be started fully loaded.

Convenient installation

Our conveyor can be easily mounted by using four clamping bolts. They can be controlled digitally
from a PLC and communicate bidirectionally with stamping press/manufacturing machine. The linear
conveyors are available in two versions 110-230 VAC, 50-60 Hz, single phase AC or 24 VDC.

Unique movement

Our unique linear movement distributes and spreads the parts during conveying which reduces static
electricity generation. It is more gentle and smooth against the transported parts than traditional vibration
conveyors movement. We can transport different items at the same speed regardless of their weight and
volume without need of frequent adjustments.

Maintenance-free

Our conveyor is designed for continuous operation and long maintenance-free service life.
There is only one moving outer part, compares with the numerous moving parts in a conveyor belt
system! No belt to change, no outer part to be lubricated and the metallic tray is easy to clean.
Maintenance costs are reduced drastically.

Super Energy Efficiency

Due to its electric powering and low friction, our conveyor consumes 95% less energy compares
to a pneumatic conveyor. The advanced sensor controlled motor ensures that only the energy
required for the actual work load is consumed.

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